Page 20 - 2023刀把型錄
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HER刀把                         PAT.




                                   梯形螺牙的威力



             精度
             偏擺 ≤ 5µ                                                                                                                                                                                                           柄部 / Shank Type
                                                         可中心出水及端面出水                                                                                                                                                            HSK-A    36
             Precision                                   Coolant Through and Jet Coolant Through                                                                                                                               HSK-E    49
             Run Out ≤ 5µ                                                                                                                                                                                                      BT       60
                                                                                高扭力、夾持力強                                                                                                                                       SK       93
             防塵                                                                 比4º筒夾刀把約大1.45倍                                                                                                                                 ISO      105
             結合防水墊圈(選配)                                                         比一般ER筒夾刀把約大2.3倍                                    超完美精度 Unmistakable Precise
                                                                                ( 內徑12mm,如右表)                                                                        2倍長的超長導軌之特殊的構造 [1] 及梯形螺牙 [2] 可     The special mechanism of extra long double-length
             Dust /Chip Free                                                                                                                                         形成較大之傳導力,也大幅降低了摩擦力,因此,在            guide (2) with trapezoidal thread (1) delivers a
                                                                                                                                                                                                        stronger torque transmitting power but reduces
             Together with                                                                                                                                           鎖緊時,也確保螺帽在刀把的中心有完美的負載。             frictional force when tightening and also ensures
             Sealingg Disk                                                      Strong Clamping Force                                                                還有其他高夾持力、高同心度、高重複精度優點,同            the perfect centering of the nut on the chuck.
             (option)                                                           145% Stronger than 4º                                                                時短螺紋的設計也節省組裝刀把的時間。                 Other then the benefits of high concentricity and
                                                                                For ø12, 230% Stronger than ER                                                                                          repeatability with stronger clamping force, the
                                                                                colllet chuck ( as the right graph )                                                                                    design of shorter thread further reduces the time
                                                                                                                                                                                                        needed to assembly the chuck.

                                                                                                                                   穩定性 / 三點兩面夾持的優勢 Stable
             全圓螺帽
             高速時風切聲低                                                                                                                                          三點兩面夾持
                                                                                                                                                              • 夾持力平均分布在刀具柄徑
             Fully Round Nut                                    刀把夾持扭力比較                                                                                      The distribution of clamping force on the
             Low Noise in High r.p.m.                                                                                                                         gripped area of the cutting tool shank
                                                                Comparison Table For The Torque of Tool Holder                                                Even Distribution of clamping force on
                                                                                                                                                              the gripped area               單面夾持
                                                                                                                                                                                             • 夾持力只分布在B面
                                                                                                                                                              The clamping force of HER system
             -195ºC 超冷處理                                    250                                                                                               • HER系統的夾持力平均分布於A、B面。          Point B has clamping
                                                                                                                                                                                             forces.
                                                            200
                                                                                                                                                              distributes evenly on A, B points
             防止變形保持精度                                     扭力值 Torque (Nm)  150                                                                                                               • A面夾持力較小,刀具在筒夾內發生斷
                                                                                                                                                                                             Point A has less clamping force. Cutting tool breaks easily
             -195ºc Cryogenic                               100                                                                                                                                刀進而造成整組刀把及筒夾損壞。
             Treatment                                                                                                                                                                       inside the collet and resulting in total damage of the chuck.
             Minimise deformation                            50
             and maintain the
             accuracy.                                        0    6       8         10       12       14       16                耐久性 Durable                                            鋼珠為自由排列,會有不規則現象,在高速迴轉時,不平衡現象會顯現出來,
                                                                                                                                                                                         有轉速上的限制。
                                                                                    內徑 Clamping (mm)                                                                                     The ball bearing nut can lose its balance during high speed rotation
                                                                                                                                                                                         because the steel balls inside it are not fixed; therefore, there is a
                                                                                                                                                                                         limitation of the rotation speed.
                                                                        如上圖以HER25為例所示,HER25夾持力優於熱
                                                                        縮、單邊4º平肩筒夾及傳統ㄧ般ER筒夾系統。                                                                                           鋼珠或螺帽本體其一硬度較高,長時間下鋼珠或螺帽本體易變形,而造成精度
                                                                                                                                                                       間隙                變差。
                                                                        以HER25為例:                                                                                      Gap               Because the hardness of steel balls is higher than the nut body, the steel
                                                                                                                                                                                         ball can cause of the nut to deform which leads to inaccuracy and
                                                                        在內徑12mm時,夾持力比4º筒夾約大145%、比                                                                                        vibration during the operation after the nut has been used for a period of
                                                                                                                                   正常狀態             長時間使用後                               time, or improperly locked.
                                                                        一般熱縮約大130%、比一般ER刀把約大230%。                                  Normal type      After long-time
                                                                                                                                                    operation
                                                                        HER has a larger clamping forces compare to normal
                                                                        shrink fit chuck , 4º flat shoulder collet chuck and                               螺帽之組裝件會留有間隙,細微之切屑會從此隙                                 螺帽本體為組合式,在鋼珠之部位為剛性最
                                                                                                                                                                                                               差處,在過度或長時間使用下,會產生崩裂
                                                                                                                                                         縫侵入,造成螺帽損害。
                                                                        traditional ER collet chuck.                                                     There are small gaps among parts in ball              現象。
                                                                        In the case of HER25:                                                            bearing nut units, and during machine                 Ball bearing nut is made up of individual
                                                                        For ø12, HER is 145% better than  4º  flat shoulder                               operation, small pieces of chips or dirt may          parts, and the weakest part is where the
                                                                        collet chuck, 130% better than normal shrink fit                                  fall in and cause the nut to be unstable or           steel balls located. This part may chip or
                                                                        chuck, and 230% better than ER25.                                                damaged.                                              crack after a long period of time or
                                                                                                                                                                                                               excessive of use.
                                                                                                                                   HP 3µ級系列筒夾 / 扳手                                                                           扭力板手
                                                                                                                                                          Grade HP = 3µ                                                      Torque Setting Wrench
                                                                                                                                                                                      替換接頭
                                                                                                                                                                                      Roller Bearing Head                    一體式全圓板手
                                                                                                                                                                                                                             Roller Bearing Wrench
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