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P. 21

HER刀把  PAT.




 梯形螺牙的威力



 精度
 偏擺 ≤ 5µ                                                                                                柄部 / Shank Type
 可中心出水及端面出水                                                                                             HSK-A    36
 Precision   Coolant Through and Jet Coolant Through                                                    HSK-E    49
 Run Out ≤ 5µ                                                                                           BT       60
 高扭力、夾持力強                                                                                               SK       93
 防塵  比4º筒夾刀把約大1.45倍                                                                                     ISO      105
 結合防水墊圈(選配)  比一般ER筒夾刀把約大2.3倍   超完美精度 Unmistakable Precise
 ( 內徑12mm,如右表)                                2倍長的超長導軌之特殊的構造 [1] 及梯形螺牙 [2] 可     The special mechanism of extra long double-length
 Dust /Chip Free                              形成較大之傳導力,也大幅降低了摩擦力,因此,在            guide (2) with trapezoidal thread (1) delivers a
                                                                                 stronger torque transmitting power but reduces
 Together with                                鎖緊時,也確保螺帽在刀把的中心有完美的負載。             frictional force when tightening and also ensures
 Sealingg Disk  Strong Clamping Force         還有其他高夾持力、高同心度、高重複精度優點,同            the perfect centering of the nut on the chuck.
 (option)  145% Stronger than 4º              時短螺紋的設計也節省組裝刀把的時間。                 Other then the benefits of high concentricity and
 For ø12, 230% Stronger than ER                                                  repeatability with stronger clamping force, the
 colllet chuck ( as the right graph )                                            design of shorter thread further reduces the time
                                                                                 needed to assembly the chuck.

            穩定性 / 三點兩面夾持的優勢 Stable
 全圓螺帽
 高速時風切聲低                               三點兩面夾持
                                       • 夾持力平均分布在刀具柄徑
 Fully Round Nut  刀把夾持扭力比較             The distribution of clamping force on the
 Low Noise in High r.p.m.              gripped area of the cutting tool shank
 Comparison Table For The Torque of Tool Holder  Even Distribution of clamping force on
                                       the gripped area               單面夾持
                                                                      • 夾持力只分布在B面
                                       The clamping force of HER system
 -195ºC 超冷處理  250                      • HER系統的夾持力平均分布於A、B面。          Point B has clamping
                                                                      forces.
 200
                                       distributes evenly on A, B points
 防止變形保持精度  扭力值 Torque (Nm)  150                                       • A面夾持力較小,刀具在筒夾內發生斷
                                                                      Point A has less clamping force. Cutting tool breaks easily
 -195ºc Cryogenic  100                                                  刀進而造成整組刀把及筒夾損壞。
 Treatment                                                            inside the collet and resulting in total damage of the chuck.
 Minimise deformation  50
 and maintain the
 accuracy.  0  6       8         10       12       14       16  耐久性 Durable  鋼珠為自由排列,會有不規則現象,在高速迴轉時,不平衡現象會顯現出來,
                                                                  有轉速上的限制。
 內徑 Clamping (mm)                                                 The ball bearing nut can lose its balance during high speed rotation
                                                                  because the steel balls inside it are not fixed; therefore, there is a
                                                                  limitation of the rotation speed.
 如上圖以HER25為例所示,HER25夾持力優於熱
 縮、單邊4º平肩筒夾及傳統ㄧ般ER筒夾系統。                                           鋼珠或螺帽本體其一硬度較高,長時間下鋼珠或螺帽本體易變形,而造成精度
                                                間隙                變差。
 以HER25為例:                                      Gap               Because the hardness of steel balls is higher than the nut body, the steel
                                                                  ball can cause of the nut to deform which leads to inaccuracy and
 在內徑12mm時,夾持力比4º筒夾約大145%、比                                        vibration during the operation after the nut has been used for a period of
            正常狀態             長時間使用後                               time, or improperly locked.
 一般熱縮約大130%、比一般ER刀把約大230%。  Normal type  After long-time
                             operation
 HER has a larger clamping forces compare to normal
 shrink fit chuck , 4º flat shoulder collet chuck and   螺帽之組裝件會留有間隙,細微之切屑會從此隙             螺帽本體為組合式,在鋼珠之部位為剛性最
                                                                                        差處,在過度或長時間使用下,會產生崩裂
                                  縫侵入,造成螺帽損害。
 traditional ER collet chuck.     There are small gaps among parts in ball              現象。
 In the case of HER25:            bearing nut units, and during machine                 Ball bearing nut is made up of individual
 For ø12, HER is 145% better than  4º  flat shoulder   operation, small pieces of chips or dirt may   parts, and the weakest part is where the
 collet chuck, 130% better than normal shrink fit   fall in and cause the nut to be unstable or   steel balls located. This part may chip or
 chuck, and 230% better than ER25.  damaged.                                            crack after a long period of time or
                                                                                        excessive of use.
            HP 3µ級系列筒夾 / 扳手                                                                          扭力板手
                                   Grade HP = 3µ                                                     Torque Setting Wrench
                                                               替換接頭
                                                               Roller Bearing Head                   一體式全圓板手
                                                                                                     Roller Bearing Wrench
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